DAILY REPORT INTERNSHIP WEEK 12

Assalamualaikum..

SUMMARY OF WEEK 12

PROJECT     : PROVISION OF FRONT END ENGINEERING DESIGN (FEED) AND ENGINEERING, PROCUREMENT, CONSTRUCTION, INSTALLATION & COMMISSIONING (EPCIC) OF SK316 DEVELOPMENT PROJECT.

CLIENT      : PETRONAS CARI GALI SDN BHD. 

COMPANY   : ACTUAL BUILDER SDN BHD

(6 April 2015: Monday)

Today I only attend meeting with Mr. Hafiz at MMHE meeting room.

QA/QC Issues:

1.      Quality walkabout (monthly) is on Wednesday 04/03/2015.

Reminder: To ensure closure of temporary openings (penetrations/MCT) to protect the installed insulation from excessive moisture.

2.      ABSB need to submit installation procedure and testing method for Plumbing works Press fit copper & PVC - under final review. Still have comments and ABSB to resubmit by 09/04/2015.

3.      ABSB to follow-up with Procurement to expedite the VO / Contract Amendment. Especially for items with pending PO. (Lab Furniture, Bolt Tensioning Equipment)

Engineering Issues:

1.      2 years spares list – ABSB propose by 05/03/2015. Submitted on 26/03/2015. TMJV commented and ABSB need to resubmit by 09/04/2015.

2.      Enquiry on Safety equipment locker sent to ABSB on 03/04/2015. ABSB need to submit proposal by 10/04/2015.

After lunch hour, I write hydro test report for Ball Valve. Hydro pressure test procedure as the following. 

Hydrostatic Seat Test Process

1.      Water for hydro – testing shall be clean, treated fresh water of objectionable minerals, salt and inorganic materials.

2.      Ensure all the vent points are fully opened to atmosphere, prior to start water filling.

3.      Start filling water from the lowest point in the line using small diameter branch connection and let the water overflow from the highest points.

4.      Stop the water at this stage and check all the flanges, valves and connected accessories for any leakage while keeping the vents open. Hydrostatic test maximum pressure shall be 20 Bar for the Ball Valve.

5.      After the water filling process is completed, pressuring will take place for the start of hydro test. Open the first valve and close the second valve to test the seat valve.

6.      Start pumps the pressure from 0 bars to 8 bars.

7.      Next, when the pressure reaches 8 bars, hold it until 3 minutes for leak inspection. Pressure maintain after 3 minutes holding, it’s proved that there is no leakage at the seat valve.

Hydrostatic Shell Test Process

1.      After done the seat test and confirmed that no leakage at the seat valve, we continue increase the pressure from 8 bars to 20 bars. Before pumps the pressure to the valve, open the lock for the second valve to test the shell valve.

2.      Start pumps from 8 bars to 20 bars and holding it until 3 minutes for the leak inspection. If the pressure maintain after 3 minutes holding, it’s proved that there is no leakage at the shell valve.

3.      When successful complete the test, de-pressurize and completely drain the system and satisfaction from TMJV and Company representative. 

(7 April 2015: Tuesday)

Today I update weekly progress report and write Hydro pressure test Report for Globe Valve.

Picture 1 shows weekly progress report.

Hydro pressure test Report for Globe Valve as the following.

Hydrostatic Shell Test Process

1.       Water for hydro – testing shall be clean, treated fresh water of objectionable minerals, salt and inorganic materials.

2.       Ensure all the vent points are fully opened to atmosphere, prior to start water filling.

3.       Start filling water from the lowest point in the line using small diameter branch connection and let the water overflow from the highest points.

4.       Stop the water at this stage and check all the flanges, valves and connected accessories for any leakage while keeping the vents open.

5.       After the water filling process is completed, pressuring will take place for the start of hydro test. Start pumps the pressure from 0 bars to 20 bars. Hydrostatic test pressure shall be 20 Bar for Globe Valve.

6.       After the pressure reaches 20 bars, hold it until 3 minutes for leak inspection. The pressure maintain after 3 minutes holding, it’s prove that there is no leakage at the shell valve.

7.       After successful complete the test, de-pressurize and completely drain the system and satisfaction from TMJV and Company representative. 

(8 April 2015 : Wednesday)

Calculate the force for underlayment second test and write summary hot water report for piping system. I calculate force for underlayment second test using Newton Second Law. By using formula F=mA, I calculate the force that can test piece received and make sure the test piece did not crack when received the high force. Based on specification of PETRONAS give to us, the minimum of force that underlayment can received is 25.5 N/mm2. So, I convert from N to kg, I get 2.60kg/mm2. This shows that the underlayment will received 2.60kg/mm2 at the maximum point. 

(9 April 2015 : Thursday)

Today I check the calculation of force for underlayment second test. After lunch hour I write summary hot water report for piping system.

(10 April 2015: Friday)

Today I go to the workshop land C with Mr. Hafiz to see the work progress at workshop land C. 

Picture 2 shows they cut steel using 2 types of machine which is Laser cutting machine and cutting machine.

Picture 3 shows workers do the welding process at workshop land C.

Picture 4 shows lifting process using moveable crane. Operator controls the movement of moveable crane using remote control.

DAILY REPORT INTERNSHIP WEEK 10 and WEEK 11

Assalamualaikum...

SUMMARY OF WEEK 10

PROJECT :PROVISION OF FRONT END ENGINEERING DESIGN (FEED) AND ENGINEERING, PROCUREMENT, CONSTRUCTION, INSTALLATION & COMMISSIONING (EPCIC) OF SK316 DEVELOPMENT PROJECT.

CLIENT      : PETRONAS CARI GALI SDN BHD. 

COMPANY: ACTUAL BUILDER SDN BHD

(23 March 2015 : Monday)

Help Mr. Roger doing hot water and cold water report complete with grin and mac number. 

(24 March 2015 : Tuesday)

Help Roger doing hot water and cold water report complete with grin and mac number.

Help Mr. Azuan update weekly progress report.

Picture 1 shows weekly progress report.

(25 March 2015 : Wednesday)

Help Mr. Roger doing hot water and cold water report complete with grin and mac no.

After lunch hour I enter to the CPP Living Quarters to mark “Paint” or “Visual” in every steel frame at level 1 until 1 until level 3.

Picture 2 shows the frame that need to paint. 

(26 March 2015 : Thursday)

Today I have entered to WHP to find uncompleted works at ESR room and IER room. 

Picture 3 shows raised floor did not install at the certain area at Instrument Electrical Room (IER).

Picture 4 shows raised floor has not 100% installed at Electrical Services Room (ESR).

(27 March 2015 : Friday)

Today I enter to the site to check the all panel installation base on drawing. Each wall panel that have done install, must be cover by card board to protect form damages. Level 1 until level 3 have started installs the wall panel, but level 2 still in insulation process. 

Picture 5 shows the wall panel that have install and cover by cardboard.

Picture 6 shows the installation of insulation process at level 4.

Picture 7 shows the cat eye. The function of cat eye is to hanging the cable when lifting process.

SUMMARY OF WEEK 11

(30 March 2015 : Monday)   

Today I only attend site meeting Mr. Hafiz at MMHE meeting room. Today they discuss about QA/QC and Engineering issues.

QA/QC Issues:

1.    ABSB needs to ensure proper protection of the installed insulation especially near the opening locations at the bulkhead or overhead.

2.    Plumbing valves – ABSB need to provide recent certificates (2014) and prepared for random hydro test (1no.for each valve type.) Target on 02/04/2015.

3.    ABSB needs to submit quotation for all additional items and SI for subcontract amendment and supporting documents to justify the additional works for review.

Engineering Issues:

1.      Clashing issue between raised floor pedestals & E&I cable tray at TB. ABSB need to do room layout marking after complete blasting/painting activity. Then line walk with E&I to identify location and quantity if bridge is feasible and required.

2.      ABSB needs to clarify/provide complete documents for Commissioning purpose for the following items:

a)      Hot water package (Tanks & Pumps

b)      Cold room system

c)      Galley hood (Exhaust & Fire suppression system)

d)     Lab fume hood

3.      Enquiry on Safety equipment locker sent to ABSB on 03/04/2015.

(31 March 2015: Tuesday)

Today I have entered to the site for check installation of wall panel. I need to ensure every wall panel that has installed must cover by card board to protect from damages. I also highlighted in the drawing which area that have install wall panel. 

Picture 1 shows installation of wall panel in progress in level 2.

Picture 2 shows cutting wall panel in level 2

Picture 3 shows steel frame need to check before painting process

(1 April 2015 : Wednesday)

Today I have Inspection of stairs. Before all the stairs are used, MMHE need to inspect the stairs and give the tag to ensure all the stairs are in good condition and safe when they used at the site. After lunch hour, Mr. Andrew, Mr. Hafiz, Miss Fasya and I go to workshop land A to inspect Laboratory equipment materials that has arrived yesterday. 

Picture 4 shows the stairs inspection and workshop Land A.

Picture 5 shows Mr. Andrew check the flask to make sure the flask did not crack.

Picture 6 shows Mr. Andrew check the graduated cylinder and make sure the entire graduated cylinder in a good condition.

(2 April 2015: Thursday)

Today I have follows Mr. Hafiz do underlayment test at workshop with client PETRONAS and PMT. They do the load testing which is Mr. Salihuddin knock the underlayment test piece using hammer and also fire testing. The objective of this test is to ensure the underlayment did not crack when the high load fall from the high place to the underlayment surface area.

Picture 7 shows Mr. Hafiz explain about the procedure of load test before they start the test.

Picture 8 shows the tools that need to use in load test which is underlayment test pieces and hammer. The right picture shows Mr. Salihuddin knock the test piece.

Picture 9 shows the test piece has crack and the test was consider fail and reject. ABSB need to prepared another test piece and follow the requirement that they give in specification.

Picture 10 shows the fire test and the test piece can received the high temperature until 440C^{0 .}

(3 April 2015 : Friday)

Today I follow Mr. Ah Long, Mr. Roger and Mr Aizat do the Hydro Test at factory from 9a.m – 6 p.m. This testing is to ensure that the valve can received high pressure and at the same time no leaking at the body of valve. 

Picture 11 shows the 23 pieces of valve and high pressure pumps.

Picture 12 shows the pressure gauges that used in this test and Mr. Zul fill in water into the valve before start pumps the pressure into the valves.

Picture 13 shows the Mr. Zul start pumps the pressure from 0 bars to 8 bars. When the pressure reaches 8 bars, hold it until 3 minutes for the leak inspection. If the pressure maintain, it’s proved that no leaking for the valve.